Closing Instructions
According to the DOT [49 CFR 178.2 (c) (1) (ii)], closing instructions are required to be provided to whomever a packaging is transferred. Instructions below describe procedures for closing packagings prior to shipment. All packaging supplied with lids, gaskets, clamp bands, locking rings, bolt rings, bungs, caps or other fittings must be closed for shipment using only the components supplied.
✅ 1. Final Quality Inspection
-Ensure all parts of the tote (bottle, cage, valve, lid) are clean, dry, and free of any residue or damage.
-Confirm the valve is in proper working condition (open/close function smooth, no leaks).
-Check the cage for structural integrity. All welds and joints must be intact, and the cage must be securely fastened to the pallet.
-Inspect label areas to ensure all old labels, stickers, and hazardous markings have been completely removed.
✅2. Prior to closing:
1. Inspect each closure to ensure:
a) proper gasket is in place;
b) threads and sealing surfaces are dry;
c) both closure and gasket are in good condition.
✅3. Replace any defective gaskets, plugs or lids with new, defect free parts identical to the original packaging design.
Manufacturer
GNX
(Core Plastech)
Greif
Encore
Mauser
Schutz
Fitting/Accessory
-Top 6’ threaded closure
-2” plug in 6” lid
-Valve to IBC Body
-Top 6” threaded closure
-Top 6” threaded closure
-Top 9” threaded closure
-NPT/Buttress plugs in 6” cap
-All ¾ “plugs in 6” cap
-All ¾ “manual vent plugs on 6” caps from Stainlez
-Valve service equipment – Italy plastic collar valve
-All other plastic collar valves and metal collar valves
-Top 6” threaded closure
-2” plug in 6” cap
-All 3/4” plugs in 6” cap
-SM series 275-330 w/6” or 9” lid
-2” plug in 6” or 9” lid
-56 mm plug in 6” or 0” lid, vented and solid
-2” buttress plug in top of IBC
-Valve service equipment
Gasket Type
Any
Any
Any
EPDM, SBR or Santoprene
Viton
Any
Any
Any
Any
Any
Any
Any
Any
EPDM/FKM
EPDM/FKM
EPDM/FKM
Not specified
Closing Torque (ft-lbs)
80 ft-lbs
18 ft-lbs
73-75 ft-lbs
45 ft-lbs min; 55 ft-lbs max
70 ft-lbs min; 80 ft-lbs max
85 ft-lbs min; 95 ft-lbs max
20 ft-lbs
9 ft-lbs
2 ft-lbs
40 ft-lbs; orient to level handle
50 ft-lbs
50 ft-lbs
20 ft-lbs
9 ft-lbs
70 (6’ fill cap)
20-25 (fill cap)
20-25 (fill cap)
20 (fill cap)
75 (6” and 9” fill cap)
20 (2” fitting);
55 (valve nut)
2 turns and line up the hole in the valve body and the hole in the bottle insert and insert clip